FormAlloy delivers next-generation DED manufacturing solutions through its industry-leading X-Series and L-Series Directed Energy Deposition (DED) systems. Designed for precision, flexibility, and performance, our technology enables manufacturers to 3D print, clad, or repair metal components with unmatched accuracy and material control. Whether you’re producing gradient metal parts or repairing worn components, our DED systems integrate seamlessly into your workflow to increase uptime, productivity, and ROI.
FormAlloy’s X-Series and L-Series DED systems provide precision, flexibility, and control to 3D print, clad, or repair metal components across multiple industrial manufacturing applications.
Our systems feature closed-loop control, variable-wavelength lasers, and advanced powder feed technology, giving you full command over the material deposition process. Built to perform in the most demanding environments, FormAlloy solutions empower manufacturers in aerospace, automotive, defense, energy, and beyond to push the boundaries of what’s possible in additive manufacturing and industrial repair.
Equipped with advanced lasers, powder feeders, and closed-loop control, our machines help manufacturers boost efficiency, reduce downtime, and expand material capabilities with absolute confidence.
FormAlloy’s X-Series and L-Series machines are at the core of its advanced DED manufacturing solutions, purpose-built for complex metal production and repair. Each system features closed-loop control for consistent quality, variable-wavelength lasers for enhanced material flexibility, and FormAlloy’s proprietary PF and ADF powder feeders. These feeders enable precise material blending to create bi-metallic and gradient structures—all within a single build. Whether you’re working on high-value parts or large-scale repairs, our machines deliver reliability, repeatability, and unmatched control.
FormAlloy’s X and L-Series machines use DED tech with closed-loop control and lasers for consistent, flexible, high-precision metal builds. PF and ADF feeders create gradient or bi-metallic parts. Ideal for repairs and production. Expect reliability, repeatability, and material control.
FormAlloy offers modular DED hardware that integrates effortlessly with existing robotic arms, CNCs, and production lines. Designed to enable advanced 3D metal printing, cladding, and component repair, our OEM systems are engineered to perform under pressure.
FormAlloy’s modular DED hardware integrates with robotic arms and CNCs to enable high-performance metal printing, cladding, and repair in production environments.
Each unit is tested in real-world conditions, including high-heat and crash scenarios, ensuring operational resilience. With features like built-in sensors, smart powder management, and fast-change components, our hardware reduces maintenance and maximizes uptime for high-volume environments.
Each unit is tested in harsh conditions and includes sensors, smart powder control, and quick-swap parts to boost uptime and reduce maintenance.
FormAlloy specializes in advanced metal 3D printing with DEDSmart® technology for manufacturing, enhancement, and repair. Contact us to learn how our solutions deliver speed, precision, and performance across industries.
Provides an exceptional combination of performance, reliability, ease-of maintenance and value for additive manufacturing, laser cladding and metallic part repair applications.
Designed for robotic systems, manufacturing production lines and retrofits, the FormAlloy AX enables state-of-the-art Directed Energy Deposition (DED) and laser cladding capabilities for a wide variety of applications.
Enables precise metering of the powder delivered to the FormAlloy AX head. The novel planetary-drive design enables precise metering of the powder from 1 gram per minute to more than 160 grams per minute.
The modular design enables virtually unlimited configurations including multi-feeder setups for ease of powder changing and system redundancy. The easy-align design makes powder changing possible within 5 minutes.
FormAlloy’s ADF Alloy Development Feeder enables the rapid deposition of up to 16 different alloys or alloy blends. Utilizing a revolver-style motion, each powder vial can be accessed and deposited quickly and efficiently to reduce alloy development time by orders of magnitude.
The FormAlloy ADF is compatible with the standard FormAlloy PF feeder and can be used in parallel with multiple ADF’s or PF feeders to enable interchangeability and seamless integration with the X-Series or L-Series systems. The FormAlloy ADF provides an unprecedented capability for material development, functionally graded materials (FGMs) and research.
