FormAlloy Directed Energy Deposition Systems and Metal Manufacturing Services
FormAlloy Technologies, Inc. is a Directed Energy Deposition company providing advanced DED systems and metal additive manufacturing services for part production, repair, enhancement, and material development. Our DEDSmart® technology supports precise powder and wire deposition with real time process monitoring and control.
As a full-service additive manufacturing company, FormAlloy Technologies provides DED systems and services, delivering precise additive printing metal and steel additive deposition for additive mfg, joining, and repair through its DEDSmart® Metallic Tech and proprietary alloy technologies.
FormAlloy DEDSmart Technology enables unique designs, producing high-quality, repeatable parts 2-100x faster with superior monitoring. It enhances products with multi-material features, wear-resistant coatings, and improved mechanical properties. It also repairs components with fully dense, metallurgically bonded layers, minimizing post-processing.
FormAlloy DEDSmart Technology creates precise, repeatable parts faster, enhances products with multi-material features, and repairs components with metallurgically bonded layers.
FORM
Our DEDSmart® Directed Energy Deposition (DED) process delivers metal additive manufacturing solutions with design features that can’t be achieved through conventional additive machining metal or investment casting; creating high quality, repeatable parts 2-100x faster than other methods with exceptional in-process monitoring and control for quality and repeatability — making FormAlloy one of the go-to additive manufacturing companies for teams searching additive manufacturing near me.
Our DEDSmart® DED process creates high-quality, repeatable parts 2-100x faster than conventional methods with exceptional in-process monitoring and control.
Multi-Material Components
IN718
IN625
Copper Component
Laser Cladding Technology
FormAlloy’s DEDSmart® technology delivers precision, speed, and reliability. Real-time monitoring ensures quality when processing IN718, IN625, Stellite 6, and Copper + IN625 Clad for aerospace, industrial, and high-performance applications. Optimize designs, enhance efficiency, and achieve next-generation performance.
FormAlloy’s DEDSmart® technology ensures precision, speed, and reliability with real-time monitoring for consistent quality and next-generation performance.
ENHANCE
With the capability to add features and multiple materials, FormAlloy systems improve legacy and new products, improving mechanical properties to higher temperature capabilities. Our unique cladding capability can also be used to create wear and corrosion-resistant coatings that are fully dense and bonded metallurgically.
FormAlloy systems enhance products with multi-material features, improving strength, temperature resistance, and corrosion protection through metallurgically bonded coatings.
Advanced Metal Manufacturing Solutions
IN718
Additive Manufactured Door Handle
FormAlloy’s DEDSmart® technology enhances performance with advanced metal manufacturing solutions capabilities. Strengthen components, improve durability, and extend service life with metallurgically bonded coatings and multi-material solutions. Achieve superior wear, corrosion, and heat resistance for demanding applications.
FormAlloy’s DEDSmart® technology strengthens components, improves durability, and enhances wear, corrosion, and heat resistance with metallurgically bonded coatings and multi-material solutions.
REPAIR
FormAlloy’s REPAIR technology can be used to rebuild damaged or worn areas of valuable machine components, dies or molds. Our DEDSmart® Directed Energy Deposition (DED) process produces fully dense, metallurgically bonded features to the damaged part, with layer thickness from microns and up, thus enabling a variety of repair applications that require minimal post-processing.
FormAlloy’s DEDSmart® technology restores worn components with metallurgically bonded layers, enabling precise, durable repairs with minimal post-processing.
Repair Process
IN718
FormAlloy’s DEDSmart® technology restores damaged components with precision and strength. Achieve durable, metallurgically bonded repairs with minimal post-processing. Extend equipment life, reduce downtime, and enhance performance for critical applications.
Extend equipment life with FormAlloy’s precision repairs. Achieve durable, metallurgically bonded restoration with minimal downtime for critical applications.
FAQs
What does FormAlloy specialize in?
FormAlloy specializes in Directed Energy Deposition systems and metal additive manufacturing solutions for production, enhancement, and repair.
What is Directed Energy Deposition (DED)?
Directed Energy Deposition is a metal additive manufacturing process that uses controlled material deposition to create, enhance, and repair metal components.
Does FormAlloy provide DED systems and services?
Yes, FormAlloy provides Directed Energy Deposition systems, manufacturing services, and application support for advanced metal manufacturing.
Which industries use FormAlloy technology?
FormAlloy technology supports aerospace, industrial manufacturing, energy, and other advanced manufacturing applications.
What can FormAlloy DED technology be used for?
FormAlloy DED technology is used for metal part production, component enhancement, material addition, cladding, and repair applications.
Can FormAlloy repair metal components?
Yes, FormAlloy provides DED repair solutions for restoring damaged or worn metal components with precise material deposition.
What makes FormAlloy different from other DED companies?
FormAlloy combines DED systems, metal additive manufacturing solutions, and DEDSmart® technology for advanced metal production, enhancement, and repair.
What are FormAlloy DED systems used for?
FormAlloy DED systems are used for producing complex metal parts, repairing components, adding features, and creating multi-material structures with controlled deposition.
What is metal additive manufacturing?
Metal additive manufacturing creates metal components by adding material layer by layer. FormAlloy uses Directed Energy Deposition technology for production, enhancement, and repair applications.
Does FormAlloy offer metal 3D printing services?
Yes, FormAlloy provides metal additive manufacturing services, including part production, feasibility testing, material development, and repair solutions.