Formalloy Technologies, Inc. is a leading company providing Directed Energy Deposition (DED) systems and services. FormAlloy's DEDSmart® technology provides high-quality and precise metal powder and wire deposition capabilities for additive manufacturing, joining and repair applications, empowering industries with greater manufacturing flexibility and efficiency.

FORM

Our DEDSmart® Directed Energy Deposition (DED) process can provide design features that can’t be achieved with conventional manufacturing methods; creating high quality, repeatable parts 2-100x faster than other methods with exceptional in-process monitoring and control for quality and repeatability.

Multi-Material Components

IN718 / IN625 / Stellite 6 (Left)

IN625 / Copper (Right)

Laser Cladding
Technology

Clad Example with Copper and Inconel.png

Copper Component + Inconel 625 Clad

Provides mechanical strength to a conductive copper part.

ENHANCE

With the capability to add features and multiple materials, FormAlloy systems improve legacy and new products, improving mechanical properties to higher temperature capabilities. Our unique cladding capability can also be used to create wear and corrosion-resistant coatings that are fully dense and bonded metallurgically.

Additive Manufacturing Technology

NASA Rocket Nozzle Part

Inconel 625

Additive Manufactured Door Handle

AS-Printed Resolution vs Surface Finished

Inconel 625

REPAIR

FormAlloy’s REPAIR technology can be used to rebuild damaged or worn areas of valuable machine components, dies or molds. Our DEDSmart® Directed Energy Deposition (DED) process produces fully dense, metallurgically bonded features to the damaged part, with layer thickness from microns and up, thus enabling a variety of repair applications that require minimal post-processing.

Repair Process

Shaft in-process of repair

4140 Steel

Finished Repair

Finished Shaft