FormAlloy delivers complete Directed Energy Deposition (DED) services, from advanced R&D to part manufacturing. We partner with aerospace, energy, and industrial clients to solve tough challenges in metal additive manufacturing.
With deep experience in process development, feasibility testing, and multi-material builds, our services turn your vision into a validated, repeatable reality. Let’s build smarter, together.
We create optimized parameters for advanced alloys like NASA HR-1 and GRX-810. Each formula is designed for high-quality deposition and mechanical performance.
Struggling with printability? We tune DED settings for challenging materials like pure copper, enabling consistent, reliable, and repeatable results.
Need more than one alloy? We engineer multi-material solutions, like copper + Inconel systems, for better conductivity, strength, and thermal resistance.
We validate internal features like cooling channels in rocket nozzles, before scaling. Our studies prove your concept works in production conditions.
We produce precision parts like Helical Rack and Pinion systems. Our DED tech handles complex geometries for tough, high-performance, demanding industries.
Restore critical parts using wear-resistant alloys like Stellite 6. Our cladding process extends life and improves performance under extreme stress.
We build and integrate DED hardware into robotic arms or production lines. Engineered for uptime, resilience, and material flexibility.
FormAlloy specializes in advanced metal 3D printing with DEDSmart® technology for manufacturing, enhancement, and repair. Contact us to learn how our solutions deliver speed, precision, and performance across industries.
Whether you have questions about Directed Energy Deposition (DED) technology, need expert guidance, or want to explore how FormAlloy’s DEDSmart® solutions can enhance your manufacturing process, we’re here to help. Reach out today and let’s create something innovative together!
Have questions about DED technology? Contact FormAlloy. Explore DEDSmart® solutions for manufacturing, joining, and repair. Let’s innovate.
